High-Energy Deep Treatment Customization
Background
A leading North American aesthetic device manufacturer required a high-energy, dual-rod laser handpiece for deep dermis treatments. Their market demanded consistent 400-450mJ output with exceptional stability across extended operation cycles.
Core Challenges
- •Achieving stable 400-450mJ energy output for deep tissue penetration
- •Maintaining thermal stability during 8-hour continuous operation
- •Meeting strict FDA and Health Canada medical device certifications
- •Delivering custom mechanical integration within tight project timeline
Solutions
D1 Series Dual-Rod Passive Q-Switch Platform
Selected our D1 high-energy series with dual-rod passive Q-switch architecture, providing 450mJ peak energy with < 3% energy deviation across 100k+ pulses.
Enhanced Thermal Management System
Implemented advanced cooling channels and thermistor array monitoring to ensure stable operation at 10Hz repetition rate with < 5°C temperature drift.
Certification Support & Documentation Package
Provided complete technical documentation, test reports, and certification support materials, accelerating their FDA 510(k) and Health Canada approval process by 4 months.
Custom Mechanical Interface
Designed and produced custom mounting brackets and cable harnesses to seamlessly integrate with their existing device platform within 6-week timeline.
Key Results
- ✓Product launched 4 months ahead of original timeline
- ✓Achieved 450mJ peak energy with < 2% deviation (exceeding specification)
- ✓Zero field failures across 18-month warranty period (120+ units deployed)
- ✓Customer secured $2.3M in additional orders within first year
- ✓Expanded partnership to include N1 series for mid-tier product line